Tomato paste processing machinery & lines
We design and manufacture machines and complete lines for the transformation of tomatoes into paste, with Hot Break and Cold Break processing.
Hot Break processing
Fresh tomatoes are grinded once they are heated to a temperature of 85 to 100°C.
The Hot Break product is more viscous, and therefore, denser - its average viscosity ranges from 3.5 to 6 Bostwick centimeters. This type is used for ketchup and other sauces that require 28°–30° Brix.
Cold Break processing
The grinding takes place at lower temperatures: between 65 and 75°C.
Cold Break processing is used to obtain triple-concentrated tomato paste at 36°–38° Brix, packaged in 500g or 1kg cans for domestic use.
How tomato paste processing lines work
Step 1: From arrival to sorting
Fresh tomatoes arrive at receiving line on trucks and are unloaded into a collection channel.
The continuous circulation of water transports the tomatoes to the roller elevator and then leads the raw material to the sorting station.
Step 2: From sorting to grinding
After the raw material has been rinsed under a stream of clean water, at the sorting station, the staff remove stems, damaged tomatoes and tomatoes that are too small - which will all end up in the waste.
Tomatoes suitable for processing proceed to the grinding station. At this stage, the pulp is pre-heated to 65–75°C for the Cold Break process, or to 85–95°C for the Hot Break process.
Step 3: Extraction
With the help of a pump, the heated tomato pulp is led to the extraction unit, which consists of two operating stations: a pulper and a refiner.
Two products leave the extraction unit:
- the refined juice, for concentration;
- waste, heading for disposal.
Step 4: Concentration
The juice inside the evaporator goes through several stages - its concentration level will be increased gradually; the desired density will be obtained in the final, or "finisher", stage.
The entire concentration process takes place in multi-stage evaporators, sized to preserve the characteristics of the product, and lengthen the working time between successive washings.
Fenco evaporators can evaporate from 5,000 to 70,000 l/h of water, processing 150 to 2,000 tons of fresh tomatoes per day.
Step 5: Sterilization and filling
The concentrate is sent from the evaporator to the sterilization line tank. From here, it is pumped at high pressure first into the sterilizer-cooler, and afterwards, into the aseptic filler, to fill all available sizes into already sterilized bags.
Tell us about your project
Tell us about your project: we'll help you to achieve your goals.