Tomato paste processing machinery & lines
We design and manufacture machines and complete lines for the transformation of tomatoes into paste, with Hot Break and Cold Break processing.
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Hot Break processing
Fresh tomatoes are grinded once they are heated to a temperature of 85 to 100°C.
The Hot Break product is more viscous, and therefore, denser - its average viscosity ranges from 3.5 to 6 Bostwick centimeters. This type is used for ketchup and other sauces that require 28°–30° Brix.
Cold Break processing
The grinding takes place at lower temperatures: between 65 and 75°C.
Cold Break processing is used to obtain triple-concentrated tomato paste at 36°–38° Brix, packaged in 500g or 1kg cans for domestic use.
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How tomato paste processing lines work
Step 1: From arrival to sorting
Fresh tomatoes arrive at receiving line on trucks and are unloaded into a collection channel.
The continuous circulation of water transports the tomatoes to the roller elevator and then leads the raw material to the sorting station.
Step 2: From sorting to grinding
After the raw material has been rinsed under a stream of clean water, at the sorting station, the staff remove stems, damaged tomatoes and tomatoes that are too small - which will all end up in the waste.
Tomatoes suitable for processing proceed to the grinding station. At this stage, the pulp is pre-heated to 65–75°C for the Cold Break process, or to 85–95°C for the Hot Break process.
Step 3: Extraction
With the help of a pump, the heated tomato pulp is led to the extraction unit, which consists of two operating stations: a pulper and a refiner.
Two products leave the extraction unit:
- the refined juice, for concentration;
- waste, heading for disposal.
Step 4: Concentration
The juice inside the evaporator goes through several stages - its concentration level will be increased gradually; the desired density will be obtained in the final, or "finisher", stage.
The entire concentration process takes place in multi-stage evaporators, sized to preserve the characteristics of the product, and lengthen the working time between successive washings.
Fenco evaporators can evaporate from 5,000 to 70,000 l/h of water, processing 150 to 2,000 tons of fresh tomatoes per day.
Step 5: Sterilization and filling
The concentrate is sent from the evaporator to the sterilization line tank. From here, it is pumped at high pressure first into the sterilizer-cooler, and afterwards, into the aseptic filler, to fill all available sizes into already sterilized bags.
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